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CEMS solutions
MCS100FT

Everything under control with advanced, proven technology

Your Benefits

  • Genuine HF threshold value monitoring
  • Only one analyzer for more than 12 measuring components
  • Easy integration into the customer network environment
  • Long maintenance interval of 6 months for many components
  • Type approved measurement of greenhouse gases such as N2O, CH4, and CO2
  • Low maintenance requirements save time

Overview

Everything under control with advanced, proven technology

The FTIR measuring principle allows the simultaneous determination of more than 12 measuring components – tailor-made for the particular requirements of the customer. The MCS100FT FTIR analyzer system with its heated measuring cell enables the monitoring of hydrogen fluoride limits as requested by legislation. The MCS100FT is equipped with an oxygen sensor as standard and can be supplemented with a total hydrocarbon analyzer. With its reliable measuring technology, its easy operation and low maintenance requirements, the MCS100FT provides a solution that offers unequalled opportunities.

At a glance
  • Lowest approved HF measuring range: 0 ... 3 mg/m³
  • Automatic spectrum adjustment via AutoVAL for reliable measuring values
  • Operation via touchscreen
  • Sample gas transport by an ejector without moving parts
  • Approved according to EN 15267
  • Remote control and diagnosis via software SOPAS ET
  • Automatic adjustment of analyzer
  • Automatic backflushing and filter cleaning of sampling unit

Applications

Service & Support

Service & Support

Technical overview

 

Please note: The exact device specifications and performance data of the product may deviate from the information provided here, and depend on the application in which the product is being used and the relevant customer specifications.

  • MCS100FT system

    MCS100FT system

    Measured valuesCH4, CO, CO2, Corg, HCl, HF, H2O, NH3, NO, NO2, N2O, O2, SO2, NOx, C3H8, C2H6
    Performance-tested measurandsCH4, CO, CO2, Corg, HCl, HF, H2O, NH3, NO, NO2, N2O, O2, SO2
    Measurement principlesFTIR spectroscopy, flame ionisation detection, Zirconium dioxide sensor
    Gas flow rate
    ≤ 300 l/h
    Measuring ranges
    CH40 ... 70 ppm / 0 ... 210 ppm
    CO0 ... 60 ppm / 0 ... 1,200 ppm
    CO20 ... 25 Vol.-%
    Corg0 ... 7.5 ppm / 0 ... 75 ppm
    HCl0 ... 10 ppm / 0 ... 100 ppm
    HF0 ... 3 ppm / 0 ... 10 ppm
    H2O0 ... 40 Vol.-%
    NH30 ... 13 ppm / 0 ... 65 ppm
    NO0 ... 150 ppm / 0 ... 1,500 ppm
    NO20 ... 25 ppm / 0 ... 250 ppm
    N2O0 ... 25 ppm / 0 ... 250 ppm
    O20 ... 21 Vol.-%
    SO20 ... 25 ppm / 0 ... 525 ppm
    NOx0 ... 100 ppm / 0 ... 1,000 ppm
    C3H80 ... 25 ppm
    C2H60 ... 40 ppm
    Other measuring ranges and components on request
    Certified measuring ranges
    CH40 ... 50 mg/m³ / 0 ... 150 mg/m³
    CO0 ... 75 mg/m³ / 0 ... 300 mg/m³ / 0 ... 1,500 mg/m³
    CO20 ... 25 Vol.-%
    Corg0 ... 15 mg/m³ / 0 ... 50 mg/m³ / 0 ... 150 mg/m³ / 0 ... 500 mg/m³
    HCl0 ... 15 mg/m³ / 0 ... 90 mg/m³ / 0 ... 150 mg/m³
    HF0 ... 3 mg/m³ / 0 ... 10 mg/m³
    H2O0 ... 40 Vol.-%
    NH30 ... 10 mg/m³ / 0 ... 50 mg/m³
    NO0 ... 200 mg/m³ / 0 ... 400 mg/m³ / 0 ... 2,000 mg/m³
    NO20 ... 100 mg/m³ / 0 ... 500 mg/m³
    N2O0 ... 50 mg/m³ / 0 ... 500 mg/m³
    O20 ... 21 Vol.-%
    SO20 ... 75 mg/m³ / 0 ... 300 mg/m³ / 0 ... 1,500 mg/m³
    Response time (t90)
    ≤ 200 s
    FID≤ 45 s
    Sensitivity drift
    < 3 %: of the measuring range full scale value per maintenance interval
    FID< 2 %: of measuring range full scale per week
    Zero point drift
    < 3 %: of the measuring range full scale value per maintenance interval
    FID< 2 %: of measuring range full scale per week
    Detection limit
    < 2 %: of measuring range full scale
    Process temperature
    ≤ +1,300 °C
    Sample gas temperature
    ≤ +220 °C
    Process pressure
    900 hPa ... 1,100 hPa
    Ambient temperature
    +5 °C ... +35 °C
    With cooling device+5 °C ... +50 °C
    Storage temperature
    –20 °C ... +60 °C
    Ambient pressure
    900 hPa ... 1,100 hPa
    Ambient humidity
    ≤ 80 %
    Non-condensing
    Conformities

    Approved for plants requiring approval

    2001/80/EC (13. BImSchV)

    2000/76/EC (17. BImSchV)

    27.BImSchV

    TA-Luft (Prevention of Air Pollution)

    EN 15267

    EN 14181

    MCERTS

    Electrical safetyCE
    Enclosure rating
    IP43
    OptionalIP54
    Analog outputs0/4 ... 22 mA, 500 Ω
    Number depends on system configuration, electrically isolated, max. 32 outputs
    Analog inputs0/4 ... 22 mA, 100 Ω
    Number depends on system configuration, electrically isolated, max. 32 inputs
    Digital outputs+ 48 V AC, 0.5 A, 35 W / 48 V DC, 0.5 A, 24 W
    Number depends on system configuration, electrically isolated, max. 64 outputs
    Digital inputs+ 3.9 V, 4.5 mA, 0.55 W
    Number depends on system configuration, max. 64 inputs
    Modbus
    Type of fieldbus integrationTCP
    RTU RS-485
    PROFIBUS DP
    RemarkOption
    Ethernet
    FunctionConnection to SOPAS ET software or OPC server
    Indication
    LC display
    Status LEDs: "Power", "Maintenance" and "Failure"
    InputTouchscreen
    Operation

    Via LC-display or software SOPAS ET

    Several operating levels, password-protected

    Dimensions (W x H x D)
    With cooling device806 mm x 2,165 mm x 605 mm
    1,096 mm x 2,165 mm x 605 mm
    Weight
    ≤ 260 kg
    Power supply
    Power consumptionAnalyzer cabinet: ≤ < 1,000 W
    Without cooling device
    Sample gas line, heated: ≤ 95 W/m
    Gas sampling probe: ≤ 450 W
    Heated probe tube: ≤ 450 W
    Auxiliaries
    Zero gas (FTIR/FID)≤ 300 l/h ... ≤ 350 l/h
    Instrument air, 3±0.2 bar, particle size max. 1 µm, oil content max. 0.1 mg/m³, pressure dew point max. –30 °C
    Zero gas (O2)≤ 350 l/h
    O2 in N2: 1 ... 4 Vol.-%, accuracy ±2%, 3 ±0.2 bar
    Reference gas (FTIR)≤ 350 l/h
    Measuring component in N2, 70% of measuring range full scale, 3 ±0.2 bar
    Reference gas (O2)≤ 350 l/h
    Ambient air
    Reference gas (FID)≤ 450 l/h
    Propane in synthetic air: 75% of measuring range full scale value
    Instrument air≤ 2,000 l/h
    Instrument air: 5 ... 7 bar, particle size max. 1 µm, oil content max. 0.1 mg/m³, pressure dew point max. –30 °C
    Fuel gas≤ 4.8 l/h
    Hydrogen: 5.0 or higher, 3 ±0.2 bar
    Combustion air≤ 30 l/h
    Instrument air, 3±0.2 bar, particle size max. 1 µm, oil content max. 0.1 mg/m³, pressure dew point max. –30 °C
    Sample gas connections
    Sample gas inletDN 4/6
    Exhaust gas outletDN 8/10
    Auxiliary gas connections
    Test gasDN 4/6
    Fuel gasDN 4/6
    Instrument airDN 6/8
    Corrective functionsInternal adjustment unit (option)
    Test functionsInternal zero point check
    OptionsIntegrated total hydrocarbon analyzer
All technical data can be found accompanying the individual product

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